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Spotweld

Olympus NDT ultrasonic spotweld transducers are specifically designed to provide optimal performance for nondestructive testing of numerous types of spotwelds, including those used in automotive and industrial applications. Ultrasonic inspection of spotwelds involves the analysis of what is known as the "ringdown" of sound within the weld nugget. Unlike many other direct measurement techniques, spotweld inspection looks at the characteristics of the multiple echoes returned from sound energy ringing within the weld nugget. Echo spacing, sound attenuation, and intermediate echo detection are some of the indicators of weld quality that are analyzed by trained inspectors.

> Download the Spotweld Transducers Datasheet

Top Row: Transducer, Water Column, Membranes Bottom Row: Transducer, Delay Line, Delay Line Retaining Ring

PANAMETRICS-NDT™

Our new Panametrics-NDT transducers have excellent signal-to-noise ratios due to broadband design, which is critical for distinguishing good welds from poor welds. These transducers are available in a multitude of sizes in 0.5 mm increments to ensure that the proper transducers are available for a variety of weld nugget sizes. Element sizes are engraved with both English and metric units for worldwide use. The versatile design of these spotweld transducers allows them to be used with either a soft membrane captive water column or a hard tip delay line. Panametrics-NDT transducers, delay lines, and water columns are sold separately.

Select either delay line or water column.
(Transducers, delay lines, delay line retaining rings, water columns, and membranes need to be ordered separately.)

TRANSDUCER
PART NUMBER

FREQ
MHZ

DIAMETER
(MM)

DIAMETER
(IN)

DELAY LINE*
Select Appropriate Diameter

DELAY LINE
RETAINING
RING

WATER
COLUMN

V2325

15

2.5

0.098

SWDL-25 (2.5 mm)

SWDL-27 (2.7 mm)

SWRR-1

DLCW-1003

V2330

15

3

0.118

SWDL-30 (3.0 mm)

SWDL-32 (3.2 mm)

SWRR-1

DLCW-1003

V2335

15

3.5

0.138

SWDL-35 (3.5 mm)

SWDL-37 (3.7 mm)

SWRR-2

DLCW-2003

V2340

15

4

0.157

SWDL-40 (4.0 mm)

SWDL-42 (4.2 mm)

SWRR-2

DLCW-2003

V2345

15

4.5

0.177

SWDL-45 (4.5 mm)

SWDL-47 (4.7 mm)

SWRR-2

DLCW-2003

V2350

15

5

0.197

SWDL-50 (5.0 mm)

SWDL-52 (5.2 mm)

SWRR-2

DLCW-2003

V2355

15

5.5

0.217

SWDL-55 (5.5 mm)

SWDL-57 (5.7 mm)

SWRR-2

DLCW-2003

V2360

15

6

0.236

SWDL-60 (6.0 mm)

SWDL-62 (6.2 mm)

SWRR-2

DLCW-2003

V2365

15

6.5

0.256

SWDL-65 (6.5 mm)

SWDL-67 (6.7 mm)

SWRR-3

DLCW-3003

V2380

15

8

0.315

SWDL-80 (8.0 mm)

SWDL-82 (8.2 mm)

SWRR-3

DLCW-3003

V2425

20

2.5

0.098

SWDL-25 (2.5 mm)

SWDL-27 (2.7 mm)

SWRR-1

DLCW-1003

V2430

20

3

0.118

SWDL-30 (3.0 mm)

SWDL-32 (3.2 mm)

SWRR-1

DLCW-1003

V2435

20

3.5

0.138

SWDL-35 (3.5 mm)

SWDL-37 (3.7 mm)

SWRR-2

DLCW-2003

V2440

20

4

0.157

SWDL-40 (4.0 mm)

SWDL-42 (4.2 mm)

SWRR-2

DLCW-2003

V2445

20

4.5

0.177

SWDL-45 (4.5 mm)

SWDL-47 (4.7 mm)

SWRR-2

DLCW-2003

V2450

20

5

0.197

SWDL-50 (5.0 mm)

SWDL-52 (5.2 mm)

SWRR-2

DLCW-2003

V2455

20

5.5

0.217

SWDL-55 (5.5 mm)

SWDL-57 (5.7 mm)

SWRR-2

DLCW-2003

V2460

20

6

0.236

SWDL-60 (6.0 mm)

SWDL-62 (6.2 mm)

SWRR-2

DLCW-2003

V2465

20

6.5

0.256

SWDL-65 (6.5 mm)

SWDL-67 (6.7 mm)

SWRR-3

DLCW-3003

Captive Water Column Membranes (Includes O-Rings)

fits DLCW-1003 fits DLCW-2003 fits DLCW-3003
Part Number Desc. (qty.) Part Number Desc. (qty.) Part Number Desc. (qty.)
DLCW-1003-MK25 25 Std. DLCW-2003-MK25 25 Std. DLCW-3003-MK25 25 Std.
DLCW-1003-MK50 50 Std. DLCW-2003-MK50 50 Std. DLCW-3003-MK50 50 Std.
DLCW-1003-MKX25 25 Hvy. Duty DLCW-2003-MKX25 25 Hvy. Duty DLCW-3003-MKX25 25 Hvy. Duty
DLCW-1003-MKX50 50 Hvy. Duty DLCW-2003-MKX50 50 Hvy. Duty DLCW-3003-MKX50 50 Hvy. Duty

Harisonic®

Olympus NDT also offers a series of PVDF (polymer) transducers from the Harisonic line specifically for use with custom captive water column systems. These polymer transducers are very high resolution transducers due to the very broad bandwidth of the PVDF elements. These Harisonic probes are only for use with captive water columns, which come standard with the purchase of the transducer.

(Purchase of transducer includes water column, one O-ring, and one membrane. Purchase of additional membranes is recommended.)

PVDF Water Column Transducers

Part
number

Frequency
mhz

Size
(mm)

HPF-0315

20

3.15

HPF-0360

20

3.6

HPF-0400

20

4

HPF-0450

20

4.5

HPF-0500

20

5

HPF-0560

20

5.6

HPD-0630

20

6.3

PVDF
Water Column

O-RINGS

Membranes

Compatible with
Transducers

Part Number

Part

Number

Desc.

(qty.)

Part

Number

Desc.

(qty.)

3.15 to
4.5 mm

HAX-3131

HAX-3134

10

HAX-3140

10

3.15 to
4.5 mm

HAX-3131

HAX-3135

25

HAX-1991

25

5 to
5.6 mm

HAX-3132

HAX-3136

10

HAX-3142

10

5 to
5.6 mm

HAX-3132

HAX-3137

25

HAX-2002

25

6.3 mm

HAX-3143

HAX-3138

10

HAX-3140

10

6.3 mm

HAX-3143

HAX-3139

25

HAX-3103

25


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