In-line kontrolní systémy

QuickScan UT

Features

  • ERW Inspection
  • Full Body Inspection
  • Tube, Bar, and Plate Inspection
  • Flaw Detection and Dimensioning
  • Parallel and/or multiplexed channels capabilities
  • Up to 8 parallel channels in parallel or 32 channels in multiplexed mode per unit
  • Channels for defect detection and dimensioning including OD, ID, and WT measurement
  • 4 gates per channel including a synchronization gate
  • Multiple alarm capabilities
  • Open architecture enabling the use of multiple units when a large number of parallel or multiplexed channels are required
  • Dedicated Windows NT® software for in-line applications

The QuickScan UT is unbeatable for multi-channel applications with conventional ultrasound offering fully digital wall thickness measurement and filtering, and High-capacity storage and easy data management.

The QuickScan™ UT is a multichannel ultrasound system for industrial applications. This system offers many powerful features that are ideally suited for high-speed ultrasound inspections, such as in-line testing. It can support one or up to 8 parallel channels, even 32 channels in multiplexed mode. Channels can be used for defect detection and dimensioning, including outer diameter (OD), inner diameter (ID), and wall thickness (WT) measurement.

The system is equipped with four gates per channel, including a synchronization gate, and multiple alarm capabilities. The QuickScan UT has an open architecture, which means that you can use multiple units when a large number of parallel or multiplexed channels are required.
The QuickScan UT system is designed for versatile use, such as inspection of tubes, bars, and plates. Acquisition and analysis are both performed from a standard PC through a standard Ethernet™ connection and using R/D Tech QuickView™ UT software. This software offers powerful functions and features that are needed for analyzing data from UT (ultrasound) inspections. An ideal tool for either on-site or laboratory data analysis, it runs under Microsoft Windows.

The QuickScan UT is available in two versions: with an 8-bit acquisition board and with a 12-bit acquisition board.

Specifications

Pulser/Receiver, for Each UT Channel
Pulse repetition rate> 25 kHz
Pulse amplitudeUp to –300 V, steps of 5 V
System bandwidth0.5 to 24 MHz (–3 dB)
Linear amplifier gain0 dB to 100 dB, with 0.5-dB steps
DAC (distance-amplitude correction)80-dB dynamic range
High-pass filterNone, 1, 2, 5, and 10 MHz, ±15%
Low-pass filterNone, 2, 5, 10, and 20 MHz, ±15%
Inspection modePulse echo or transmit/receive
Data Acquisition
Digitizer8 bits, up to 100 MHz
Acquisition mode
(2-axis encoder position)
Free-running (up to 25 kHz) or external signal
Real-time A-scan data compressionCompression by n (1 to 64)
Detection gates3 independent gates
Interface gate1 interface gate for surface synchronization
Peak gate1 peak gate. Maximum of 128 peaks
Alarms and I/O
Alarm levels per gate3 alarm outputs coming from any combination of 4 gates
Statistic alarms Programmable gate crossing (1–16) 
I/O per channel (in parallel working mode)2 analog outputs for amplitude and time of flight in gates
Dimensional Measurement Mode
Measurement gates2 independent gates with specific synchronization
Time resolution1.25 ns (equivalent to -800 MHz sampling frequency)
WT measurement accuracy±1.25 µm at 5900 m/s
Signal processingFiltering, data compression, eccentricity, ovality
ID/OD mode with UT ref. probe compensationRequires 3 boards in parallel
I/O per channelSpecific alarm on WT, OD, and ID
Application-Specific Software
Main softwareDesigned around R/D Tech TomoView software
Real-time display A-scan and multiple strip charts or C-scan
Setup and data storageAmount only limited by disk size
Database managementMicrosoft® Access interfacing (customer, lot, product number …)
Automatic calibrationSoftware setup wizard

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