Portable Ultrasonic Flaw Detectors

EPOCH 4PLUS

The Panametrics-NDT™ EPOCH 4 PLUS is an advanced digital ultrasonic flaw detector featuring a multi-color LCD and a host of new features to meet challenging inspection requirements. It combines powerful flaw detection and measurement capabilities, extensive data storage, and the ability to transfer detailed inspection data to the PC via its high-speed USB port.
The EPOCH 4 PLUS incorporates all of the advanced signal processing features of the industry proven EPOCH 4, including a 25MHz RF bandwidth to permit testing of thin materials, narrowband filters to improve signal-to-noise in high gain applications, a negative spike pulser for applications requiring higher frequencies, and a selectable square wave pulser to optimize penetration on thick or highly attenuating materials.
EPOCH 4 PLUS features include a USB communications port, Echo-Echo in RF mode, Automatic or Manual Polarity Detection in RF mode, EMAT transducer optimization capability, and optional Backwall Echo Attenuator. In addition, the Memory/Datalogger has an improved storage capacity with a combination of 6,400 waveforms/calibrations and 128,000 thickness readings. An External Trigger In/Out feature permits pulser input from a synchronized external device, allowing a high degree of positional accuracy.

Features

• Customizable narrowband filtering
• Selectable, tunable square wave or negative spike excitation pulser
• Light, ergonomically designed
• Fast, minimum 60Hz display update rate
• Large, multi-color LCD with full/split screen views
• Dynamic Waveform Color Variation changes waveform color based on flaw or minimum depth alarm conditions
• Display Freeze holds waveform and soundpath data
• Automated transducer calibration
• Soundpath data viewable in inches, millimeters, or microseconds
• Peak Hold and Peak Memory
• Alarms, threshold positive/negative, or minimum depth
• Dual Gate with Echo-Echo measurements
• Echo-Echo in RF mode
• Automatic or Manual Polarity Detection in RF mode
• EMAT transducer optimization capability
• External Trigger In/Out
• Security Key enables remote upgrade of software options

Ultrasonic Flaw Detector

A multi-color LCD with a waveform that dynamically changes color
The EPOCH 4 PLUS's color display provides high contrast viewing of the waveform from bright, direct sunlight to complete darkness. Its Dynamic Waveform Color Variation changes the color of the waveform based on user-selected alarm conditions. For example, the waveform can change color real-time when an echo breaks a flaw gate threshold or when a user-defined minimum depth value is reached indicating out-of-specification conditions.

International Versatility
The EPOCH 4 PLUS's keypad is available in English or International Symbols. Display languages are keypad selectable in French, German, Spanish, Italian, Russian, Japanese, English, and custom user-defined languages.

Sophisticated alphanumeric datalogger
The EPOCH 4 PLUS's sophisticated datalogger is designed for ease of use while providing a wide range of features for many flaw detection and thickness gaging applications. The unit saves and recalls inspection data sets in any combination of 6,400 waveforms/calibrations and 128,000 thickness readings. All saved data can be organized in alphanumeric file names and identifier (ID) numbers that can be scrolled and reviewed on-screen. A Memo feature permits entry of additional inspection data and the Edit feature can be used to add, delete, or clear file names and ID numbers.

Extensive documentation and high-speed transfer capabilities
The optional GageView Pro Interface Program helps manage and format stored inspection data for high-speed transfer to the PC. Data can be printed or easily copied and pasted into word processing files and spreadsheets for further reporting needs. The GageView Pro Interface Program also allows the creation of a customized database of identifier (ID) strings that can be uploaded to the EPOCH 4 PLUS. New features include live screen capture mode, database tracking, database backup/restore, and multi-view windows. The Interface Program is fully compatible with the EPOCH 4, EPOCH 4B, EPOCH 4 PLUS, EPOCH LT and EPOCH XT.

Outputs

• USB communication with PC
• High-speed parallel port for alarm outputs and trigger in/out
• VGA output for large viewing on a monitor
• Analog port for direct output of amplitude or thickness measurement

Software Options
CSC (Curved Surface Correction)
Spotweld Assistant
Spotweld Overlay
Floating Gate
Interface Gate
AWS D1.1 & D1.5
Wave Analysis
DGS/AVG
High PRF (1,000Hz)
Low PRF (30Hz)
Backwall Echo Attenuator (BEA)
Auto-Freeze
API 5UE

Advanced DAC/TVG: Calculates signal amplitude as a percentage or dB level compared to a DAC curve or a reference echo amplitude fixed with Time Varied Gain. DAC versions include ASME, ASME 3, JIS, and Custom. Contains several key features including: dynamically adjustable DAC curves, switchable DAC & TVG views, 80%-20% DAC/TVG, a flexible TVG table, and custom DAC warning curves. (PN:EP4P/ADT)

EPOCH 4PLUS Specifications*

Display: Color LCD screen, 320 pixels (W) X 240 pixels (H)
Display Characteristics: High resolution screen with user-defined color selections and brightness adjustment. Includes dynamic waveform color variation
Display Update Rate: Minimum 60 Hz
Sensitivity: 110 dB Max and Reference level sensitivity feature with 6 dB or 0.1 dB selectable resolution
Auto Transducer Calibration: Automated calibration of transducer Zero Offset and/or Velocity
Reject: 0% to 80% of full scale in 1% increments
Units: English, Metric, or Microseconds
Material Velocity: 0.025 to 0.6000 in/µsec (635 to 15240 m/S)
Range: Standard 0.038 inch to 400 inch (1 mm to 10,000 mm)
Refracted Angle: Fixed settings of 0°, 30°, 45°, 60°, 70°, or variable from 10° to 85° in 0.1° resolution
Peak Memory: Simultaneous display of live A-Scan at 60Hz update rate and peak envelope of A-Scan display
Peak Hold: Freezes Peak Memory echo envelope for waveform comparison with live A-Scan
Pulser Type, User Selectable: Tunable square wave, negative spike excitation
Pulser Energy: Low (100 V), Medium (200 V), High(300 V), and Max(400 V)
Damping: 50, 63, 150, and 400 Ohms
Rectification: Full Wave, Half Wave Positive or Negative, and rectified RF settings
Analog Bandwidth: 0.05 MHz to 25 MHz at -3 dB
Filters: Broadband, Narrowband, or Custom Selectable Low and High Pass Filters
Test Modes: Pulse Echo, Dual, or Through Transmission
Alarms: Selectable threshold positive/negative or minimum depth modes
Operating Temperature: 0°C to 50°C (32°F to 122°F)
Storage Temperature: -40°C to 70°C (-40°F to 158°F)
Power Requirements: AC Mains: 100-120 VAC, 200-240 VAC, 50-60 Hz
Battery: Internal Rechargeable NiMH battery pack rated at 12 V at 4000 mAH
BatteryOperating Time: 5-7 hours depending on display brightness. 2 hours typical recharge time
Transducer Cable Connectors: Fits BNC or Number 1 Lemo®
Keypad: English or International symbols
Languages: Available in keypad selectable languages: English, French, German, Spanish, Italian, Russian, Japanese, and user-defined custom language
USBCommunications Port: Hi-speed interfacing with PC
HighSpeed Parallel Port: Alarm outputs, trigger in/out control
Analog Output: Keypad selectable voltage output of depth or amplitude data
VGAOutput Port: Connects to standard VGA monitor or A/V projector
Dimensions: 11.15" H x 6.55" W x 2.6" T
Weight: 5.7 lbs. (2.6 Kg) with battery
PC Requirements: PC running minimum Microsoft® Windows® XP®, Microsoft Windows 2000®
Warranty: One year warranty, battery not included. Optional second year warranty available

Ordering Information
EPOCH 4PLUS, Advanced, Microprocessor-Based Ultrasonic Flaw Detector. Includes:
EP4/MCA Mini Charger Adapter
EP4/BAT Nickel Metal Hydride Rechargeable Battery
EP4P/CAL-NIST NIST Calibration Certificate
EP4P/MAN Instruction Manual
EP4/TC Transport Case
EP4/PS Stainless Steel Pipe Stand
EP4/HS Hand Strap


Optional Accessories

EP4/SC Shipping hard shell case
EP4/BAT-AA Alkaline battery pack
EP4/EC External stand-alone charger
EP4/RPC Rubber protective carrying case with chest harness and sun shade
EP4/DP-E Display Protectors
EP4/ALRM External Alarm
EP4/C-15VGA-6 VGA cable
EP4/C-25PRL-6 Parallel port cable
EP4P/C-USB-6 USB cable
GAGEVIEWPRO-KIT-USB Interface Program including USB cable

*All specifications are subject to change without notice.

Some Epoch 4Plus Applications

Measurement of wall thickness of steam boiler tubes with EMAT transducers
Spot Weld Testing
Ringdown Test for Bond Integrity
Measuring Internal Oxide Scale in Boiler Tubes
Ultrasonic Preamplifiers
An Introduction to Angle Beam Assemblies
High Temperature Ultrasonic Testing
Ultrasonic Couplants
Phase Shift Test for Bond Integrity
Ultrasonic Measurements of Liquids
Thickness Testing of Reinforced Rubber Conveyor Belts
Measuring Thickness of Rubber Tires
Wall Thickness Measurements of Rubber Tires and Bladders
Measuring Nodularity in Cast Iron
Ultrasonic Testing in the Foundry Industry

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