Sistema d'ispezione sulla linea di produzione
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Features |
- ERW Inspection
- Full Body Inspection
- Tube, Bar, and Plate Inspection
- Flaw Detection and Dimensioning
- Parallel and/or multiplexed channels capabilities
- Up to 8 parallel channels in parallel or 32 channels in multiplexed mode per unit
- Channels for defect detection and dimensioning including OD, ID, and WT measurement
- 4 gates per channel including a synchronization gate
- Multiple alarm capabilities
- Open architecture enabling the use of multiple units when a large number of parallel or multiplexed channels
are required
- Dedicated Windows NT® software for in-line applications
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The QuickScan UT is unbeatable for multi-channel applications with conventional ultrasound offering fully
digital wall thickness measurement and filtering, and High-capacity storage and easy data management.
The QuickScan™ UT is a multichannel ultrasound system for industrial applications. This system offers many powerful
features that are ideally suited for high-speed ultrasound inspections, such as in-line testing. It can support one
or up to 8 parallel channels, even 32 channels in multiplexed mode. Channels can be used for defect detection and
dimensioning, including outer diameter (OD), inner diameter (ID), and wall thickness (WT) measurement.
The system is equipped with four gates per channel, including a synchronization gate, and multiple alarm
capabilities. The QuickScan UT has an open architecture, which means that you can use multiple units when a large
number of parallel or multiplexed channels are required.
The QuickScan UT system is designed for versatile use, such as inspection of tubes, bars, and plates. Acquisition and
analysis are both performed from a standard PC through a standard Ethernet™ connection and using R/D Tech QuickView™
UT software. This software offers powerful functions and features that are needed for analyzing data from UT
(ultrasound) inspections. An ideal tool for either on-site or laboratory data analysis, it runs under Microsoft
Windows.
The QuickScan UT is available in two versions: with an 8-bit acquisition board and with a 12-bit acquisition
board. |
Specifications |
| Pulser/Receiver, for Each UT Channel | | Pulse repetition rate | > 25 kHz | | Pulse amplitude | Up to –300 V, steps of 5 V | | System bandwidth | 0.5 to 24 MHz (–3 dB) | | Linear amplifier gain | 0 dB to 100 dB, with 0.5-dB steps | | DAC (distance-amplitude correction) | 80-dB dynamic range | | High-pass filter | None, 1, 2, 5, and 10 MHz, ±15% | | Low-pass filter | None, 2, 5, 10, and 20 MHz, ±15% | | Inspection mode | Pulse echo or transmit/receive | | Data Acquisition | | Digitizer | 8 bits, up to 100 MHz | Acquisition mode
(2-axis encoder position) | Free-running (up to 25 kHz) or external signal | | Real-time A-scan data compression | Compression by n (1 to 64) | | Detection gates | 3 independent gates | | Interface gate | 1 interface gate for surface synchronization | | Peak gate | 1 peak gate. Maximum of 128 peaks | | Alarms and I/O | | Alarm levels per gate | 3 alarm outputs coming from any combination of 4 gates | | Statistic alarms | Programmable gate crossing (1–16) | | I/O per channel (in parallel working mode) | 2 analog outputs for amplitude and time of flight in gates | | Dimensional Measurement Mode | | Measurement gates | 2 independent gates with specific synchronization | | Time resolution | 1.25 ns (equivalent to -800 MHz sampling frequency) | | WT measurement accuracy | ±1.25 µm at 5900 m/s | | Signal processing | Filtering, data compression, eccentricity, ovality | | ID/OD mode with UT ref. probe compensation | Requires 3 boards in parallel | | I/O per channel | Specific alarm on WT, OD, and ID | | Application-Specific Software | | Main software | Designed around R/D Tech TomoView software | | Real-time display | A-scan and multiple strip charts or C-scan | | Setup and data storage | Amount only limited by disk size | | Database management | Microsoft® Access interfacing (customer, lot, product number …) | | Automatic calibration | Software setup wizard |
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