Portable Eddy Current Flaw Detectors

OmniScan MX ECA


Eddy Current Array Inspection

Eddy Current Array Technology
Eddy current array (ECA) technology allows to electronically drive and read several eddy current sensors positioned side-by-side in the same probe assembly. Data acquisition is made possible through the use of multiplexing, which avoids mutual inductance between the individual sensors.

The OmniScan™ ECA test configuration supports 32 sensor coils (up to 64 with an external multiplexer) working in bridge or transmit-receive mode. The operating frequency ranges from 20 Hz to 6 MHz with the option of using multiple frequencies in the same acquisition.

Benefits of Eddy Current Arrays
Compared to single-channel eddy current technology, eddy current array technology provides the following benefits:

  • Drastically reduces inspection time.
  • Covers a large area in one single pass.
  • Reduces the complexity of mechanical and robotic scanning systems.
  • Provides real-time cartography of the inspected region, facilitating data interpretation.
  • Is well suited for complex part geometries.
  • Improves reliability and probability of detection (POD).

Eddy Current Array Probes
Olympus NDT manufactures R/D Tech ECA probes for a wide range of applications. Probes can be designed to detect a specific type of flaw or to follow the shape of the part to inspect. Standard designs are available to detect defects such as cracks and pitting, and subsurface defects like cracks in multilayer structures as well as corrosion.


Multiplexing principle between elements.


Eddy current array probes can replace one axis of a two-axis scan and offer greater flexibility in the eddy current setup.

Probes can be made in different shapes and sizes to better follow the contour of the part to inspect.




Transmit-receive probe for corrosion detection down to 6 mm (0.125 in.) in aluminum.


Transmit-receive probe for surface crack detection shown with optional encoder.

Absolute probe for surface crack detection.

Learn more about our eddy current array probes

Eddy Current Modules Specifications*

Overall dimensions 244 mm x 182 mm x 57 mm
(9.6 in. x 7.1 in. x 2.1 in.)
Weight 1.2 kg (2.6 lb)
Connectors 1 OmniScan connector for eddy current array probes
1 19-pin Fischer® eddy current probe connector
1 BNC connector
Number of channels

32 channels with internal multiplexer
64 channels with external multiplexer

Probe recognitionAutomatic probe recognition and setup

Generator

Number of generators1 (with internal electronic reference)
Maximum voltage12 V p-p into 10 Ω
Operating frequency20 Hz - 6 MHz
Bandwidth8 Hz - 5 kHz (in single coil). Inversely proportional to the time slot duration and set by the instrument in multiplexed mode.

Receiver

Number of receivers1 to 4
Maximum input signal1 V p-p
Gain28-68 dB

Internal multiplexer

Number of generators32 (4 simultaneously on 8 time slots; up to 64 with external multiplexer)
Maximum voltage12 V p-p into 50 Ω
Number of receivers

4 differential receivers (8 time slots each)

Maximum input signal1 V p-p

Data acquisition

Digitizing frequency

40 MHz

Acquisition rate1 Hz - 15 kHz (in single coil). The rate can be limited by the instrument's processing capabilities or by delays set by the multiplexed excitation mode.
A/D resolution16 bits

Data processing

Phase rotation0° to 360° with increments of 0.1°
FilteringFIR low-pass, FIR high-pass, FIR band-pass, FIR band-stop (adjustable cutoff frequency), median filter (variable from 2 to 200 points), mean filter (variable from 2 to 200 points, a selection of IIR filers are also available
Channel processingMixing Interpolation

Data storage

Maximum file size

Limited by memory size

Data synchronization
On internal clock1 Hz - 15 kHz (single coil)
External paceYes
On encoderOn 1 or 2 axes

Alarms

Number of alarms3
Alarm zone shapePie, inverted pie, box, inverted box, and ring
Output typeVisual, audio, and TTL signals
Analog outputs1 (X or Y)

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